Really sorry for the lack of updates lately. That said, I’ve been busy.
When I last updated, I mentioned that I messed the bracket up and would have to cut and re-weld the top portion of it to move the motor 7mm toward the variator side. What I ended up doing was just hacking the mounts off and welding in a piece of steel across what was left and fabbing up two new mounting tabs for the top. The motor is pretty much in the right spot now (its about 2mm off still…not sure how big an impact this will have) but I’m worried about the welds where the new part of the bracket attaches to the old. I didn’t really have room to get in there and reinforce them the way I would have liked so I’m a little concerned that it might break there now. The welds are good but we’ll see. Speaking of welds, do your best to ignore the welds that secure the reinforcement plate to the upper mount. They were completed hastily.
Space has been pretty tight overall when it concerns fitting the motor into the existing mounts on the frame. You can see how closely my bracket comes to grazing the lower part of the motor mount in this pic. This ended up being a real hassle and makes getting the motor onto the frame particularly difficult. Getting that long bolt through there and into the spacer in the variator side mount is really tricky and frustrating since all that stuff is so close together. You’ll also notice that I ended up having to nix the tabs that were there for the sidecover mounts.
Here you can see how close the head comes to bumping the frame. I still might need to shave some more off the back half of it. Overall though, its waaay clean and pretty much went together exactly as in my head.
I had to cut the Doppler spring’s mount on the engine side to squeeze it into the narrower AV7 bracket, no biggie. Speaking of Doppler, that spring really sucks. So does the clutch pulley, and the ER3 is kind of chincy too. I don’t know where I got off expecting motorcycle or automotive quality parts but I was clearly off the mark. I guess that’s what I get for messing around with toys.
With all this talk devoted to mounting, you’ve probably noticed that I’m using Peter’s engine mounts. These are notorious for both their bad rep and for shaking your bike to pieces. However, I’ve used them on my daily rider for the last 3 years over however many thousand miles and I really like them. Sure, they vibrate more than stock…such is the nature of poly bushings but other than that, they’ve worked excellently for me. Plus, I figure the less that the motor moves around due to flex in the bushings, the better.
Here’s the bike as it currently sits. I might look at other intakes. I’ve never really been too crazy about that Doppler intake and I feel like it sticks the carb out waaay too far. Also, I’m not using that air filter. The front forks are the hydraulic EBRs from a Tomos Revival. They went on super easy and I used a combination of Motobecane, Puch and Tomos hardware. The front rim is a 17″ from a Honda CR80. The seat, as I’m sure you’ve figured out is that really ugly Peugeot 103 seat that no one can figure out how to put on a bike without it looking out of place. I don’t think it looks terrible on here…just weird. Maybe too big but too short at the same time? Oh well, it’s light, comfortable, easy to mount and best of all it was free! I painted it with some fabric/vinyl paint and the results were honestly better than I expected.
I didn’t have an acceptable Motobecane rear wheel, so I laced a Moby hub into a nice Puch rim. The shocks were an ebay find and are pretty heavy duty. I think they’re 315mm. The extra height is nice and the bike’s stance feels good but I’m thinking its too high in the front. I intentionally used longer shocks and forks to give the pipe a little more clearance but the front sits about 2″ higher than the back. I might cut those forks tubes down a little bit and bring it down. I left the swingarm shitty because they always get shitty anyway. Also, forgive me for not putting that other chrome badge and decal on there for you.
Not much left to do at all! Hope this keeps you guys satisfied for a minute.
3 Comments so far
Leave a comment






You’ve probably seen this, but maybe not…
A good way to shorten your forks without cutting anything, by Paul from TBS.
http://blog.pauljdehmer.com/?p=116
Comment by kromagnum April 24, 2010 @ 12:34 pmhaha, i’m in tbs! i was around when he was doing that. thanks for the link though!
Comment by shaler April 24, 2010 @ 12:39 pmfinally!!! shesh! : )
good work.
the tomos forks on my bike are a little tall to but so are my rear shocks so it basically puts the bike back at moby stance but about 2” taller. straight bars are really comfy. its like having low rise bars. i would try messing around with different handle bar sizes before doing something that time consuming.
Comment by rook May 9, 2010 @ 5:08 am